Copper Wire Granulator Machine

Copper Wire Granulator Machine

The copper wire granulator machine continuously. After crushing and processing waste wires and cables, they are then separated by fully automated machinery. 

  • Capacity : 200kg-5000kg/h
  • Raw Materials :Scrap communication wires, computer cables, telephone lines, charger wires, scrap cables, household appliances, etc.

Products Detail

The main function of a copper wire granulator machine is to recycle and separate waste cables and wires. It can process not only copper-core waste wires, cables, telephone lines, network cables, socket wires, single-copper hard wires, multi-copper wires, sheathed flexible wires, automotive and motorcycle wiring, aluminum-plastic wires, underground wires, connecting wires, various electrical wires, communication telephone lines, and square wires, but also aluminum-core wires. It can separate the metal and wire insulation from unusable waste cables, breaking them down to create recycled resources. The copper and aluminum processed by the equipment are pure and free of impurities and can be sold directly. Plastic wire insulation granules can also be sold directly. Unlike traditional wire stripping machines, which are unsuitable for processing various types of waste cables and wires of varying sizes and lengths, the new copper wire granulator  machine  can process and classify these copper and aluminum materials. Wires of different lengths and thicknesses can be crushed and sorted simultaneously by the copper wire granulator, achieving a sorting efficiency of over 98%.  

 

   

Raw Materials

Copper wire granulator machine can process various specifications of waste wires, including copper core wires, aluminum core wires, single copper wires, multi-strand sheathed wires, headphone wires, data cables, computer cables, underground cables, motor wires, flame-retardant wires, waterproof wires, lighting wires, factory waste wire ends, power strip wires, appliance plug wires, dismantled car wires, and circuit wires. However, the diameter of these wires should not exceed 20mm.

 

Copper Wire Granulator Machine Raw Materials

Advantageous

  1. The crusher uses a high-strength, high-wear-resistant main shaft, giving it greater impact force when carrying materials. 
  2.  The crushing process uses alternating cutter shafts, resulting in higher production efficiency, lower noise, and higher operating speed. 
  3. The entire system has a compact structure, small footprint, reasonable layout, and convenient installation. 
  4. It employs a combination of airflow separation, gravity separation, and electrostatic separation, achieving a separation rate of over 99%. 
  5. The insulation layer and conductive core layer of waste copper wire are separated, crushed, and recycled. 
  6. The entire process is highly automated, achieving low-energy consumption and high-efficiency production, meeting energy-saving and environmental protection requirements.
 

Advantages of Cable Wire Recycling Machine

Technological Process

The working principle of a copper wire granulator machine is to initially crush waste wires and cables by uniformly feeding them into a crusher, ensuring the material size is controlled to approximately 2-3 cm. Then, magnetic separation is used to extract the metal from the material. The remaining material is further crushed into powder or granules by a secondary crusher. After airflow separation, plastic and copper are obtained. The remaining unseparated plastic and copper are then subjected to secondary separation by an electrostatic separator. Dust generated during the separation process is purified by a cyclone collector and a pulse dust collector, preventing secondary pollution.  

The entire copper wire separator features a novel structure, high output, low energy consumption, and high sorting rate. The entire process is intelligently controlled by a PLC.

 

         

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